Multifunction Tester

DJH-E Coulometric Thickness Tester

  Ideal for measuring the thickness of the electroplating layer 

  The instrument works according to the ISO2177 standard Coulomb method

  Simultaneous display of thickness and potential values during testing 

  Small size tends to be portable and more powerful 

  Simple mode with 4 control keys to complete all test tasks

  4 hot keys to easily define common coating test procedures




产品详情

  Electrolytic Thickness Tester for Electroplating Layer Quality Control


The electrolytic (coulometric) method is a simple and easy-to-use electrochemical analysis 

method for determining the thickness of metal coatings.


This method can measure the thickness of metal coatings on various substrates.


Many common single-layer and multi-layer coatings can be accurately measured by the 

DJH series electrolytic thickness Testers.


With simple operation, high efficiency, and improved cost-effectiveness, it is widely used in 

the inspection of electroplating layer quality.



  Application Scenarios


The electrolytic thickness tester is an ideal instrument for measuring various single-metal 

and multi-metal coatings on metal substrates (such as steel, copper and copper alloys, 

die-cast zinc, aluminum, etc.) or non-metal substrates (such as plastics, neodymium iron 

boron, ceramics, etc.).


Widely used in the following industries: automotive, motorcycle, aerospace and marine, 

sports equipment, bicycle, lighting, electronics and electrical appliances, high and low 

voltage switches, sanitary ware, plastic electroplating, standard parts, hardware, 

neodymium iron boron, security products, cables, kitchenware, quality supervision 

departments, testing and research institutions.



▉ Features of Electrolytic Thickness Tester


The electrolytic thickness tester offers high cost performance and can accurately 

replace expensive X-ray fluorescence thickness gauges, allowing you to conveniently 

measure coating thickness using the electrolytic method. It is suitable for a wide 

range of coating/substrate combinations, providing maximum flexibility in the 

quality control of electroplated coatings.


Usually, when the total thickness of single-layer or multi-layer coatings reaches a 

certain level, the non-destructive measurement of coatings by X-ray fluorescence 

reaches its limit, which is when the DJH series electrolytic thickness testers play 

their unique role.


Due to its electrolytic measurement method, it becomes the only testing instrument 

capable of testing the thickness of multi-layer nickel and potential difference (STEP 

test)*. (DJH-G multi-layer nickel potential difference tester is required for selection.)



▉ Measurement Principle


Based on the coulometric method of ISO2177 standard, the metal or non-metal 

coatings with precisely defined areas are electrolyzed using corresponding 

electrolytes and currents, which is equivalent to the reverse process of electroplating. 

The completion of coating electrolysis is detected by changes in the voltage of the 

electrolytic cell. Since the test current and test area remain unchanged during the 

test, the coating thickness is directly proportional to the electrolysis time.


电解示意图.jpg


  独特之处


性能超卓

独创的8个多功能按键


可从70多个镀层/基材组合中自定义

4个常用镀层测试按键

众多功能只需4个功能键即可轻松实现


功能按键600313.jpg


交互式液晶屏

独有的仪器参数及状态显示屏


所有功能及仪器参数设置都在液晶屏

以层级菜单形式列示

各种参数及测试状态一目了然



主界面600.jpg


预置测试镀层

开创性镀层/基材测试程序快捷键


仪器可预置

4种常用镀层/基材组合程序快捷按键

并可以自行修改重定义

对于复合多镀层测试其优势更为明显



预置镀层600156.jpg



统计打印

更佳的数据统计打印体验


不仅仅是简单的数据打印

对于复合多镀层(如铬/镍/铜)

测试多组数据后

可以将多次测试数据

并列打印在一张统计报告上

包括如下信息:

平均值、最大值、最小值、标准偏差、测试次数、时间等



测试报告.jpg

暂停测试

独有的多镀层任意层暂停测量


对于厚的镀层(如硬铬)

每20um需要更换一次电解液

此功能可在不终止测量的情况下进行

此外

特别是复合多镀层测试过程中

可保持当前镀层的测试状态不会退出

继续测试而不影响数据的连贯性


暂停.jpg



重启测试

特别适合多镀层任意层重启测量


在测试整个过程中

特别是测试中间镀层

如果发现测试错误可及时终止

并重新启动当前镀层的测试程序

不用整个退出测试程序



继续测量.jpg


错误预警

通过电位可判断错误原因


在测试过程中难免出现一些人为错误

这样会影响测试准确性

通过对测试过程中电位的观察

可及时发现并排除错误



恒压底座

独有的恒压定位固定装置


在测试过程中由于装夹样品时

施加在被测点上的压力大小不同

会影响测试的一致性

通过恒压底座即可消除此影响

附带的V型槽便于柱状样品定位


弹簧座.jpg

  技术参数


测量镀种单金属镀层复合多镀层合金镀层多层镍
Cr、Ni、Cu、Zn、Sn、Ag、 Au、Cd、Co、Pb 等10多种Cr/Ni/Cu 等10多种NiP、ZnNi、SZn、SPb 等约10种需选用DJH-G多层镍电位差测试仪
镀层基材金属非金属
如钢铁、铜及铜合金、 压铸锌、铝等如塑胶、钕铁硼、陶瓷等
测量范围0.03~300μm
最佳使用范围 0.03~50um,超过 50um,误差会逐渐变大

     分  辨  率

0.01um
重  现  性≤5%
示值误差≤10%
电位范围
0~3000mv
电位精度0.01mv
测头尺寸标配:φ2.4、φ1.7(单位:mm)
可另购:φ1.2、φ1.0、φ0.8(单位:mm)
线材测试需选用CTM208线材测厚仪
测  试  架标配:STD07 测试架
校       准厂家校准
具备校准片情况下可自行对单一镀层校准或统一校准
终止测量自动判断
单机使用只可单机使用。如需连接电脑使用,选用DJH-G多层镍电位差测试仪
打       印嵌入式热敏打印机打印测试结果。如需用激光或喷墨打印机打印 A4 幅面测试结果,选用DJH-G多层镍电位差测试仪
打印内容镀种、单次测量值、平均值、最大值、最小值、标准偏差、变异系数、时间
显示方式126*64 点阵液晶显示屏
测试热键
可自定义4个单镀层或多镀层/基体组合选择热键
暂停测试
对于厚的镀层,可以随时暂停,更换电解液后再继续测试
电       源交流 220V,可定制交流 110V
主机尺寸200*255*161(mm)


  常规镀层应用程序


镀层组合.png


  演示视频